What you'll need

Parts

•  OOLER - Repair Kit C

Tools

Ready the OOLER for Disassembly

Click to expand instructions

Unplug the Power Cord: Disconnect the power cord from the OOLER.

Unplug the Water Feed Hose: Disconnect the water feed hose from the OOLER. *Note: Keep a rag handy for any spilled water.

Attach the Drain Key: Secure the Drain Key to the OOLER.

Drain Water: Position the OOLER over a bucket, holding it at an angle with the drain key pointed downward to drain water from the unit.

Drain remaining  water: Align the OOLER reservoir opening over the bucket to pour out any remaining water from the unit.

 

 

OOLER Repair Kit C

Remove the Front Plate

• Remove the eight (8) Phillips screws securing the chassis from the underside of the OOLER.

• Depress the left- and right-side locking tabs and pull the front plate straight off.

Remove the Top Cover

• Remove the two (2) Phillips screws that fasten the top cover to the bottom cover.

• Unplug the flat-flex display cable from the main-board.

• Lift top cover off from bottom base cover.

Remove the Water Pump

• Unplug the water pump power cable from the main-board.

• Remove the two (2) Phillips screws holding the pump bracket to the base.

• Cut the two zip-ties securing the inlet and outlet tubes to the pump.

• Place an absorbent towel beneath the pump, then pull both tubes off the pump ports—expect minor water leakage.
• Remove the water pump from the chassis and discard as it will be replaced.

Remove the Water Tank

• Peel off the securing tape (save it for re-use).

• Cut and discard the zip-tie bundling the cables.

• Cut and discard the zip-tie securing the fan cable.

• Unplug the following connectors from the main-board:
  • Red: Water temperature sensor
  • Blue: Water level sensor
  • White: UV Light 
  • White: Fan

• W.O.P. 2 black wires with blue insulation.

• Remove the four (4) Phillips screws securing the water tank to the base.

• Cut the two zip-ties that fix the hose to the chassis.

• Disconnect the hose from both the water tank nipple and the CPC quick-connect fitting. Retain the hose jacket.

Remove the Heat Exchanger

• Remove the ground screw from the heat-sink.

• Unplug power board cable.

• Disconnect the hose from the lower CPC quick-connect fitting by cutting the zip tie.

• Lift the heat exchanger and tilt the unit to a 45-degree angle.

• Remove the four (4) Phillips screws holding the water block cover and set aside.

• Cut the zip ties to remove the water lines, and set aside the tube sleeves for later use.

• Remove heat exchanger from case.

Replacing Fan

• From the underside, unscrew the two (2) Phillips screws that secure the mounting plate to the heatsink.

• Cut along the indicated line to break the foam tape and release the mounting plate from the heatsink..

• Unscrew the two (2) Phillips screws on top to detach the mounting plate from the heatsink.

• Unscrew the four (4) Phillips screws to remove the fan.

• Position the replacement fan with its label facing up, as shown in the photo, before installation.
• Secure the fan to the mounting plate base using the four (4) Phillips screws.

Replacing Control Board & Daughter Card

• Unplug the following connectors from the control board:
  • Fan
  • Power leads on Daughter Card: IN - (GND) and IN + (24)
  • Power leads on Control Board: IN - (GND) and IN + (24)
  • OHP

• Unplug daughter card from control board.

• Pinch the four mounting posts and lift the control board off the mounting plate.

• Seat the replacement control board on its mounting plate and press-fit it over the four posts.
• Plug the daughter card firmly into the control board.
• Reconnect the following cables to the control board:
  • Fan
  • Power leads on Daughter Card: IN – (GND) and IN + (24 V)
  • Power leads on Control Board: IN – (GND) and IN + (24 V)
  • OHP

Reassembling the OOLER

Click to expand instructions

Install the Control Board Assembly to Heat Sink

Secure Mounting Plate:

• Secure the two (2) Phillips screws on the top of the mounting plate to the heatsink.

  

• Secure the two (2) Phillips screws on the bottom of the mounting plate to the heatsink.

• Install the three (3) water hoses, reusing the existing tube sleeves, and secure the hoses using the supplied zip ties.

  

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Install the Heat Exchanger

Secure Water Block Cover:  

• Align the water block cover over the heat exchanger and fasten the cover with the four (4) Phillips screws.

Position Heat Exchanger:

• Carefully lower the heat exchanger into its position in the chassis.

Reconnect Lower Hose:  

• Attach the hose to the lower CPC quick-connect fitting and secure with a zip tie.

Install Ground Screw:  

• Fasten the ground wires to the heat-sink using the ground screw.

• Plug power board cable.

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Install the Water Tank

Connect Hose: 

• Replace the hose between the water tank and the water pump by first removing the clamp, then securing the hose to the tank with a zip tie.

Connect Hose:  

• Ensure the hose jacket is in place.
• Attach the hose to the water tank nipple and the CPC quick-connect fitting.
• Fix the hoses to the chassis using two zip ties.

Secure Water Tank:  

• Position the water tank in the base.
• Fasten it using the four (4) Phillips screws.

Connect Main-board Connectors:  

• Plug in the following connectors to the main-board:
  • Red: Water temperature sensor
  • Blue: Water level sensor
  • White: UV Light

• W.O.P.: 2 black wires with blue insulation

Bundle and Secure Cables:  

• Bundle cables as needed and secure with a new zip tie.
• Secure the fan cable with a zip tie.
• Reapply the securing tape to hold the assembly in place.

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Install the New Water Pump

Place Water Pump:

• Place water pump into water pump mount.
• Position the water pump in the chassis.

Attach Tubes:  

• Slide both the inlet and outlet tubes onto the pump ports.
• Secure each tube with a new zip tie.

Secure Pump Bracket:  

• Fasten the pump bracket to the base using the two (2) Phillips screws.

Connect Pump Power:  

• Plug the water pump power cable into the main-board.

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Install the Top Cover

Position Top Cover:  

• Place the top cover onto the bottom base cover.
• Fasten the top cover to the bottom cover with the two (2) Phillips screws.

Connect Display Cable:  

• Plug the flat-flex display cable into the main-board.

Secure Front Cover

Fasten the eight (8) Phillips screws securing the chassis from the underside of the OOLER.

 

 

 

Instructions for Refilling Your OOLER

• Open the reservoir and add one packet of System Cleaner.
• Fill the reservoir with distilled water.
• Using a clean damp cloth, wipe down the control unit to keep it clean and functioning properly.
• Power up the OOLER and check for leaks.
• Refill the water tank as necessary until the system is completely filled.
• Reattach the cap to seal the tank.

If you have any questions or concerns, don't hesitate to get in touch with our Customer Experience Team.